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INSTRUMENTATION CONTROL &
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3345501
Code: 3345501
Credits: 6
Semester 4
FT
Instrumentation Control & Quality Assurance
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Instrumentation Control & Quality Assurance Syllabus — Unit-wise Content
The official GTU curriculum for Instrumentation Control & Quality Assurance (subject code 3345501) as prescribed for FT · Semester 4 divides the course into 8 units, covering 80 listed topics. The unit-wise breakdown below is read from the GTU syllabus document for this subject code, so you can check what the course actually covers before deciding which papers to attempt.
Download the official syllabus PDF (3345501)Unit 1 Basics of Measurement in Industries
- 1.1. Definition, concept and objectives of metrology
- 1.2. Principles, process and methods of measurement
- 1.3. Need, importance and types of standards
- 1.4. Interchangeability and selective assembling
- 1.5. Fundamental linear measuring unit and their conversion
- 1.6. Concept of computer aided inspection
- 1.7. Static characteristics of measuring instrument
- 1.8. Limit gauges & weld gauge
Unit 2 Linear Measurement
- 2.1. Direct and indirect measuring instruments
- 2.2. Construction, working principle, least count of various linear measuring instruments.
- 2.3. Errors in measurements
- 2.4. Working and use of dial indicator.
- 2.5. Selection of measuring instrument.
- 2.6. Straightness, flatness, squareness and roundness measurement
- 2.7. Calibration of measuring instrument vernier calliper & micrometer
Unit 3 Angular Measurement
- 3.1. Construction, working principle, least count of various angular measuring instruments. Instrumentation Control & Quality Assurance Course Code: 3345501 GTU/NITTTR/Bhopal/13-14 Gujarat State Unit Major Learning Outcomes (outcomes in cognitive domain) Topics and Sub-topics measuring instruments.
- 3.2. Optical angular measuring instruments, clinometers, auto collimator, angle dekker etc.
Unit 4 Surface Roughness Measurement
- 4.1. Surface roughness terminology
- 4.2. Direct and indirect surface roughness measuring system
- 4.3. measurement of surface roughness and computation of profile
- 4.4. Relationship of machining process and surface texture
Unit 5 Instrumentation Control In Process Industries
- 5.2. Temperature measurement
- 5.3. Pressure measurement
- 5.4. Flow measurement
- 5.5. Automatic control
- 5.6. Calibration of pressure gauge, temperature measuring device
Unit 6 Inspection
- 6.1. Need of inspection in industry
- 6.2. Types of inspection
- 6.3. Centralized and decentralized inspection system
- 6.4. Profile of inspector for fabrication industry
- 6.5. Ethical and essential requirement of welding inspector
- 6.6. Responsibilities of welding inspector
- 6.7. Inspection of process equipment
- 6.8. Welding inspection operation
- 6.9. Role of third party inspection agencies in field of fabrication
Unit 7 Quality Control
- 7.1. Meaning of quality
- 7.2. Quality of design
- 7.3. Quality of conformance Instrumentation Control & Quality Assurance Course Code: 3345501 GTU/NITTTR/Bhopal/13-14 Gujarat State Unit Major Learning Outcomes (outcomes in cognitive domain) Topics and Sub-topics fabrication industry 7.4 Quality of performance
- 7.5. Quality control
- 7.6. Quality characteristics
- 7.7. Cost of quality
- 7.8. Cost of prevention
- 7.9. Cost of appraisal
- 7.10. Cost of internal & external failure
- 7.11. Quality Control & Inspection
- 7.12. Quality policy
Unit 8 Modern Tools & Techniques for Quality Assurance
- 8.1. Concept, principle, procedure and application of
- 4. Quality Circle
- 5. Zero Defect
- 6. Six Sigma
- 6. SUGGESTED SPECIFICATION TABLE WITH HOURS & MARKS (THEORY ) Unit No. Unit Title Teaching Hours Distribution of Theory Marks R Level U Level A Level Total
- 1. Basics of Measurement in Industries 6 4 4 0 8
- 2. Linear Measurement 8 0 8 4 12
- 3. Angular Measurement 6 0 4 4 8
- 4. Surface Roughness Measurement 4 3 3 0 6
- 5. Instrumentation Control in Process Industries 10 4 5 5 14
- 7. Quality Control 4 3 3 0 6
- 8. Modern Tools & Techniques For Quality Assurance 6 4 3 3 10 Instrumentation Control & Quality Assurance Course Code: 3345501 GTU/NITTTR/Bhopal/13-14 Gujarat State Unit No. Unit Title Teaching Hours Distribution of Theory Marks R Level U Level A Level Total Total 56 18 33 19 70 Legends: R = Remember; U = Understand; A = Apply and above levels (Revised Bloom’s taxonomy) Note: This specification table shall be treated as a general guideline for students and teachers. The actual distribution of marks in the question paper may vary slightly from above table.
- 7. SUGGESTED LIST OF EXERCISE/PRACTICALS The practical/exercises should be properly designed and implemented with an attempt to develop different types of skills (outcomes in psychomotor and affective domain) so that students are able to acquire the competencies/programme outcomes. Following is the list of practical exercises for guidance. Note: Here only outcomes in psychomotor domain are listed as practical/exercises. However, if these practical/exercises are completed appropriately, they would also lead to development of certain outcomes in affective domain which would in turn lead to development of Course Outcomes related to affective domain. Thus over all development of Programme Outcomes (as given in a common list at the beginning of curriculum document for this programme) would be assured. Faculty should refer to that common list and should ensure that students also acquire outcomes in affective domain which are required for overall achievement of Programme Outcomes/Course Outcomes. S. No. Unit No. Practical/Exercise (outcome in psychomotor domain) Approx. Hrs. Required
- 1. 02 Measure Length of given job using Vernier Caliper 2
- 2. 02 Measure OD of given job using Vernier Caliper 2
- 3. 02 Measure ID of given job using Vernier Caliper 2
- 4. 02 Measure Depth of blind hole of given job using Vernier Calliper 4
- 5. 02 Measure OD of given job using Outside Micrometer 2
- 6. 02 Compare Vernier Caliper and Digital Vernier Micrometer 2
- 7. 02 Prepare set of Slip Gauges for given dimension using M112 slip gauge set 2
- 8. 02 Prepare set of Angle Gauges for given angle using angle gauge set 2
- 9. 02 Measure angle of given job using Universal Bevel Protector 2
- 10. 04 Measure Straightness, Flatness and Roundness of given job using dial gauge / sprit level. 2
- 11. 01 Calibrate Vernier caliper and micrometer screw 2
- 12. 06 Prepare inspection report of Process Equipment 4 Total 28 Instrumentation Control & Quality Assurance Course Code: 3345501 GTU/NITTTR/Bhopal/13-14 Gujarat State
- 8. SUGGESTED LIST OF STUDENT ACTIVITIES Following is the list of proposed student activities: i. Prepare sketchbook of drawing of various measuring instrument ii. Ten minutes power point presentation from the topic of syllabus and beyond the syllabus iii. Report writing on various topics from syllabus and beyond syllabus
- 9. SUGGESTED INSTRUCTIONAL STRETAGIES (If Any) i. Arrange visit to industries to show the use of instruments, control systems and quality assurance mechanisms. ii. Show Video/animation films, photographs for explaining working principles of instruments.
- 10. SUGGESTED LEARNING RESOURCES A. List of Books S.No. Title of Books Author Publication
- 1. A textbook of metrology M. Mahajan Dhanpat rai & co.
- 2. Engg. metrology R. K. Jain Khanna Publishers, Delhi
- 3. Mechanical measurement & instrument R. K. Rajput S. K. Kataria & Sons
- 4. Mechanical measurement Dr. D. S. Kumar
- 5. Mechanical measurement R. K. Jain Khanna publishers
- 6. Statistical Quality Control M. Mahajan Dhanpat rai & co. B. List of Major Equipment/ Instrument i. Surface plate, 500 x 500 mm. ii. Vernier calliper, 100 to 200mm, least count 0.01mm. iii. Vernier calliper, 100 to 200mm, least count 0.01mm, digital. iv. Inside micrometers, least count 0.01mm, 0-25mm, 25-50mm, 50-75mm. v. Outside micrometer, least count 0.01mm, 0-25mm, 25-50mm, 50-75mm. vi. Outside micrometer, least count 0.001mm, 0-25mm. vii. Height gauge- 300mm with least count 0.01mm. viii. Depth gauge- 100 mm with least count 0.01mm. ix. Slip gauge set M112/1 Instrumentation Control & Quality Assurance Course Code: 3345501 GTU/NITTTR/Bhopal/13-14 Gujarat State x. Angle gauge set xi. Dead weight piston gauge xii. Bevel protector xiii. Straight edge, 500mm. xiv. Feeler gauge, radius gauge, thread pitch gauge. xv. Dial indicators least count 0.01mm.with magnetic stand. xvi. Microprocessor- stylus-probe based surface roughness testing machine. xvii. Microscope to compare various textures and surface roughness. xviii. Thread micrometers. xix. Sprit level C. List of software/ learning websites: i. www.technologystudent.com
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