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FABRICATION TECHNOLOGY-II
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3345505
Code: 3345505
Credits: 6
Semester 4
FT
FABRICATION TECHNOLOGY-II
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FABRICATION TECHNOLOGY-II Syllabus — Unit-wise Content
The official GTU curriculum for FABRICATION TECHNOLOGY-II (subject code 3345505) as prescribed for FT · Semester 4 divides the course into 8 units, covering 58 listed topics. The unit-wise breakdown below is read from the GTU syllabus document for this subject code, so you can check what the course actually covers before deciding which papers to attempt.
Download the official syllabus PDF (3345505)Unit 1 Introduction To Process Equipment
- 1.1. Need, scope & importance of process equipment in industries.
- 1.2. Definition, classification & function of process equipment (e.g. heat exchanger, pressure vessels & reaction vessels)
- 1.3. Terminology of heat exchanger, pressure vessels & reaction vessels
- 1.4. Sequence of operations for manufacturing different parts of heat exchanger, pressure vessels & reaction vessels
- 1.5. Fundamental SI / MKS / FPS units and their conversion
- 1.6. Simple fabrication calculation for volume, weight & cost calculations of various shapes and cross sections of process equipments
Unit 2 Codes & Standards
- 2.1. Introduction to types of fabrication code use for process equipment fabrication like ASME,TEMA, BS-5500, BIS- 2825.
- 2.2. Commercial forms of metal as per BIS
- 2.3. Material test certificate (MTC)
- 2.4. Third party inspection agencies (TPI) for process equipment.
- 2.5. Qualities of shop floor supervisor in process equipment fabrication industry
Unit 3 Shell Fabrication
- 3.1. Definition & classification
- 3.2. Rolling of shell
- 3.3. Long seam and circular seam set up of shell.
- 3.4. Run-in, run-out plate and PTC
- 3.5. Defects in shell fabrication
- 3.6. Shell to shell setup
- 3.7. Shell to cone setup
Unit 4 Dished End Fabrication
- 4.1. Definition & classification
- 4.2. Fabrication calculation for dished end e.g. blank diameter calculation and volumetric capacity
- 4.3. Toro spherical dished end template Fabrication Technology-II Course Code: 3345505. GTU/NITTTR/Bhopal/13-14 Gujarat State Unit Major Learning Outcomes (Outcomes in cognitive domain ) Topics and Sub-topics template and dished end inspection report marking
- 4.4. Typical inspection report of simple dished end
- 4.5. Tan line marking, trimming/ reference line marking,
- 4.6. Orientation marking of dished end
- 4.7. Fit-up & set-up of shell to dished end for welding
Unit 5 Nozzle & Flange Marking
- 5.1. Definition & classification of nozzle and flange
- 5.2. Nozzle fabrication
- 5.3. Fabrication calculation of flange & Nozzle
- 5.4. Nozzle schedule table
- 5.5. R.F.Pads & tail tale Holes(T.T. Holes)
- 5.6. Nozzle elevation, height and orientation marking
- 5.7. Typical inspection report of simple nozzle
- 5.8. Template marking for nozzle cut outs and checking of edge preparation
- 5.9. Nozzle setup & fit-up to shell and dished End
- 5.10. Flange marking (4,6,8,12,16,32 etc. hole marking)
- 5.11. Flange weight & cost calculation
- 5.12. Fasteners tightening / fastening sequence
Unit 6 Miscellaneous Elements / Parts of process equipment
- 6.1. Support : definition, classification, selection, fabrication, advantages/ application, limitations
- 6.2. Shell to support setup & fit-up
- 6.3. Dished end to support setup & fit-up
- 6.4. Inspection of saddle support setup
- 6.5. Limpet coil : definition, classification, fabrication, advantages/application, limitations
- 6.6. Limpet coil marking on shell
- 6.7. Inspection report of limpet coil marking on shell
- 6.8. External & internals of process Fabrication Technology-II Course Code: 3345505. GTU/NITTTR/Bhopal/13-14 Gujarat State Unit Major Learning Outcomes (Outcomes in cognitive domain ) Topics and Sub-topics equipment like insulation, ladder, supports, platform cleat, trays and tray support ring
- 6.9. Lifting lugs : definition, classification, fabrication, application.
Unit 7 Tube Bundle Fabrication for Heat Exchanger
- 7.1. Tube bundle : definition, classification
- 7.2. Elements of tube bundle : tube sheet, tube, Baffles, Tie rod, spacers, impingement plate
- 7.3. Tube sheet : classification, marking
- 7.4. Typical inspection report of tube sheet
- 7.5. Assembly of tube bundle
- 7.6. Application of draw lug
Unit 8 Fabrication Aids
- 8.1. Template : Definition, classification, storage, application
- 8.2. Tank rotator & their fabrication calculation.
- 8.3. Spider : concept, classification and Fabrication
- 8.4. Ovality : concept, calculation and its removal
- 8.5. Pulling & lifting equipments
- 8.6. Miscellaneous fabrication aids
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