Testing and Certification of Electric Vehicles

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TESTING AND CERTIFICATION ME02064061
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Code: ME02064061 Credits: 4 Semester 2 EVT

Testing and Certification of Electric Vehicles

Get the full GTU study material, English & Gujarati textbook PDFs, syllabus curriculum, and solved previous year question papers.

Testing and Certification of Electric Vehicles Syllabus — Unit-wise Content

The official GTU curriculum for Testing and Certification of Electric Vehicles (subject code ME02064061) as prescribed for EVT · Semester 2 divides the course into 7 units, covering 101 listed topics. The unit-wise breakdown below is read from the GTU syllabus document for this subject code, so you can check what the course actually covers before deciding which papers to attempt.

Download the official syllabus PDF (ME02064061)

Unit 1 Power Train Testing

8 lecture hours

  • Construction and functional safety requirements for L, M and N Categories of Electric power train vehicles (AIS-38)
  • Measurement of Electrical Energy Consumption (AIS-39)
  • Methods of measuring range (AIS 40)
  • Measurement of Net power and maximum 30 min power (AIS-41)
  • Central motor vehicle Rules-Type Approval for electric power train Vehicles: Tests for braking system
  • Measurement of pass by noise
  • lightning system (AIS-49)
  • Electric Vehicle conductive charging system (IEC 61851)
  • Electrical safety testing (ISO 17409
  • Interoperability and conformance testing (ISO 15118)
  • EMC testing (IEC 61851-21-2)
  • Functional safety testing (ISO 26262)
  • Development testing
  • Validation testing
  • Environmental testing (ISO 16750

Unit 2 Vehicle Safety Testing & Performance Testing

8 lecture hours

  • Crash testing and safety regulations
  • Battery safety and fire prevention
  • Onboard diagnostics (OBD) and fault tolerance
  • Safety, and performance standards
  • Acceleration and braking performance
  • Handling and stability testing
  • Range and energy consumption testing
  • Thermal management and cooling system testing
  • Introduction to ISO 26262
  • ASIL standards
  • Principle of Safety Test
  • Sampling of Testing
  • Classification of Safety
  • Exposure & Controllability
  • Testing of the Gadgets – horns
  • airbags & glasses
  • Interfacing of Gadgets with the software
  • Software testing with controllability levels
  • Accelerator Control System
  • Motor power
  • Safety Requirements of Traction Batteries Program Name: Master of Engineering Level: PG Branch: Electric Vehicle Technology Subject Code: ME02064061 Subject Name : Testing and Certification of Electric Vehicles

Unit 3 Battery and Energy Storage System Testing

8 lecture hours

  • Battery performance testing
  • Charging and discharging testing
  • Life- Cycle life testing
  • Environmental testing (temperature
  • humidity) battery parameters – SoC, DoD, SoH, etc
  • Constant Current Discharge Test Series
  • Peak Power Test
  • Constant Power Discharge Test
  • Variable Power Discharge Testing
  • Special Performance Tests
  • Partial Discharge Test
  • Stand Test
  • Sustained Hill-Climbing Power Test
  • Charge Optimization Testing
  • Fast Charge Test
  • Life Cycle Testing
  • Electrical safety (ISO 18243
  • Performance testing (ISO 12405
  • Homologation testing (R100
  • Functional safety (ISO 26262)
  • Traction Batteries used for battery operated vehicles of L, M and N category
  • Protection against short circuit and overcharging of batteries
  • behaviour of battery pack in the face of mechanical test such as vibration test
  • shock test
  • water effects pointed steel rod penetration test to rule out fire/explosion events (AIS-48
  • Methods of recycling of batteries

Unit 4 Emissions and Environmental Testing

4 lecture hours

  • Emissions testing and standards
  • Noise and vibration testing
  • Environmental impact assessments
  • Environmental testing (ISO 16750
  • EMI-EMC levels (CI, BCI, RE, RI and CTE)
  • measurement of EMI-EMC in/outside vehicle
  • communication with the gadgets and their tests as per ISO 26262
  • Life cycle analysis of electric vehicles

Unit 5 Charging Station and Motor Testing

6 lecture hours

  • vehicle connectors and vehicle inlets – Conductive charging of electric vehicles
  • (IEC 62196 Part 1, 2 and 3.)
  • Specifications of a DC Quick Charger for Use with Electric Vehicles (IEEE 2030.1.1)
  • Communication Between Plug-In Vehicles and Off-Board DC Chargers (SAE J2847) The Hipot Test for Dielectric Strength
  • Surge Test
  • Insulation resistance Test
  • Voltage Drop Test
  • The Core Loss Test
  • Continuity Tests
  • Power Supply Test
  • Running Amps Test
  • AC Motor Winding Continuity Test Program Name: Master of Engineering Level: PG Branch: Electric Vehicle Technology Subject Code: ME02064061 Subject Name : Testing and Certification of Electric Vehicles

Unit 6 Regulatory Compliance and Type Approval

5 lecture hours

  • Type approval processes
  • Regulatory authorities and agencies
  • Certification documentation and procedures
  • Comparative analysis of global regulations
  • Gujarat State Electric Vehicle Policy 2021
  • Central policy on infrastructure
  • for charging station of Electric Vehicles
  • Faster Adoption and Manufacturing of Electric vehicles in India (FAME)
  • zero emission vehicles (ZEVs): towards a policy framework- NITI Ayog report
  • Bharat EV Charger specifications
  • Global Technical Regulation on Electric
  • Vehicle Safety (EVS)-20
  • E Rickshaw & E cart

Unit 7 Case Studies and Industry Best Practices

6 lecture hours

  • Real-world case studies of electric vehicle certification
  • Industry best practices in testing and certification
  • Testing labs and equipment for electric and hybrid vehicles
  • Emerging trends in certification and testing
  • Capstone project involving the development of a certification plan for an electric or hybrid vehicle
  • Final written report and presentation

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