Unit 1 Introduction

4 lecture hours

• Manufacturing systems - Job shop production
• Batch production
• Mass production – Characteristics

Unit 2 Production Planning and Control

3 lecture hours

• Functions and objectives of PPC, phases of PPC, Aggregate Planning and Master Production Scheduling

Unit 3 Introduction to MRP and MRP II

10 lecture hours

• MRP Concept
• Product Structure and Bill of Material
• Lot sizing in MRP systems – Minimum cost per period method
• Period order quantity method
• Least unit cost method
• Part period balancing method
• Evolution from MRP to MRP II – Closed loop concept

Unit 4 Just In Time (JIT)

3 lecture hours

• Introduction to JIT Manufacturing
• Working of Kanban System
• Push and Pull Manufacturing Comparison

Unit 5 Introduction to Work Study

10 lecture hours

• Concept and scope of Method and Time Study
• Operation Process Chart
• Flow Process Chart
• Flow Diagram
• Man and machine chart
• Two handed process chart
• Principles of Motion Economy
• Different tools and techniques of work measurement

Unit 6 Production Scheduling

10 lecture hours

• Single machine scheduling [Conditions/Assumptions of single machine scheduling
• Definitions of Processing time
• Ready Time
• Due date
• Completion time
• Flow time
• Mean flow time
• Mean tardiness
• Shortest Processing Time (SPT) Rule to minimize mean flow rate
• Weighted Mean flow rate
• Earliest Due Date (EDD) Rule to minimize maximum lateness]
• Flow Shop Scheduling [Conditions/Assumptions of flow-shop scheduling
• Johnson’s Algorithm for 2 machines n jobs problems]
• Job Shop Scheduling [ Introduction
• Graphical solution of 2 jobs and M machines]

Unit 7 Introduction to Value Engineering

45 lecture hours

• Concept and Objectives of Value Engineering
• Understanding the terms Value
• Types of Value
• Cost-Function Relationship
• Introduction of Value Analysis Techniques
• Difference Between Value Engg. and Value Analysis
• Advantages and Applications. 05 15 Text Books: 1 Production and Operations Management by R
• Prentice –Hall of India Private Limited
• New Delhi. 2 Introduction to Work Study
• 3rd Revised Edn. 3 Production and Operations Management by K C Arora
• Laxmi Publications (P) Ltd.
• New Delhi. 4 Industrial Engineering and Management by M Mahajan
• Dhanpat Rai Publications
• New Delhi. 5 PPC and Industrial Management by K C Jain & L N Agrawal. 6 Modern Production Management by Buffa. 7 Production System
• Analysis and Control by J L Riggs

Unit 8 Industrial Engineering and Operations Management by S K Sharma, Savita Sharma and

• Tushar Sharma
• S K Kataria & Sons
• New Delhi